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How to reduce chalk breakage


There are many importers and distributors have a common difficulty is that the received chalk is broken a lot, so how to reduce these damage?

1.Change the Shape of the Chalk 

One of the most effective ways to reduce chalk breakage during shipping is to change the shape of the chalk itself. Rather than using traditional cylindrical chalk, consider designs that minimize pressure points such as rectangular shapes, triangular shapes, egg shapes, etc. By reducing the contact points with the packaging, these shapes can help to minimize breakage. 

2.Make it strong
Making chalk short and thick is a useful technique to reduce breakage during transportation. Reducing the length of the chalk minimizes the pressure points on the chalk, making it less susceptible to breakage. Additionally, thicker chalk has more structural integrity, making it less likely to crack or break. Shorter and thicker chalk designs can be achieved by modifying the manufacturing process. 

By forming the chalk into shorter and thicker shapes, there will be fewer weak points that can break under pressure. It's important to note that thicker chalk may still be vulnerable to damage in thin sections, so it's essential to also use protective packaging

3.Use Protective Packaging 
Another way to reduce chalk breakage is to use protective packaging. Bubble wrap, foam padding, corrugated cardboard, or packing peanuts can provide cushioning to protect the chalk during transportation. 
It's important to choose a packaging material that is durable enough to withstand transportation while adequately protecting the chalk from impacts and vibrations. 
Reduce Movement Inside the Box It's essential to ensure that the chalk does not move around inside the box during transportation. Bundling the pieces together using rubber bands, strings, or tape can secure them in place, minimizing the risk of friction and breakage. 
Additionally, filling any empty spaces or gaps inside the box with additional padding can limit movement during transport. Pack Vertically Packing chalk vertically can also help to reduce breakage.By packing chalk upright in boxes rather than laying it flat, the pressure on any one point of the chalk is reduced, lowering the risk of breakage or chipping. 

Conduct Testing Conducting testing before shipping is an essential step in reducing chalk breakage. You can simulate different shipping scenarios to identify vulnerabilities and adjust the packaging accordingly. This testing will help to identify areas where improvements can be made to minimize chalk breakage. 

In conclusion, there are different ways to reduce chalk breakage during transportation, including changing the shape of the chalk, using protective packaging, reducing movement inside the box, packing vertically, and conducting testing before shipping. By implementing these measures, importers and distributors can reduce the risk of damage to their products, saving time and money in the long run.